Step 30 Version A: Mounting the spool holder assembly. ⬢ Carefully turn the printer so that the front side is facing you. Step 8 Rubber band attaching. i would expect the assembly to be like half the time of building an mk3 kit. ⬢ Using the 4mm Allen key, tighten the M8x16ulp bolt on the side where the profile insert was replaced. ⬢ Orient the filtration assembly according to the picture. Step 4 Version A: Mounting the xLCD. I noticed that Prusa reduced the machine limits in the newer setting for the XL. Align the M3x22 screw with the hole in the tensioner. 17''×14. This video goes through the introduction, base and a side frame assembly as well as LCD display. ⬢ Insert new grub screws and screw them. ⬢ The M4x12 screw has to protrude through the spool-holder-base. So I double and triple-checked every screw and bolt during assembly, and even tightened ones that came pre-assembled from Prusa. ⬢ Using your left hand, insert the TX 8 Torx key all the way through the X-carriage until it reaches the grub screw in the extruder. Tighten gently but firmly. Introducing Original Prusa XL Enclosure: Modular box for your XL 3D printer. Cheatsheet, 6. ⬢ If you have loaded the filament, unload it from the hotend. 5mm Allen key through the hole and tighten the screw. Add a comment. Insert the side with the spring (metal plate) first, then push the nut inside. Preparing the printer; 3. Both fans should be checked and cleaned after a few hundred Step 1 Introduction. ⬢ Insert the nozzle seal (with the spring) into the hole. ⬢ For better access to the xBuddy box, carefully place the frame on the side with the PSU. Step 4 Placing the nuts. Step 38 Version A: Spool holder: left side. 5mm Allen key. Loosen the screw. 9B. Prusa MK4, Prusa XL), filaments (especially our in-house made Prusament), resins, and other accessories for 3D printing. ⬢ Slide the M3nS square nuts (4 pcs) into the traps on the right side of the extruder body. ⬢ Connect the second Nextruder cable to the lower slot labeled DWARF 2. The accelerations for X and Y were reduced from 9000 to 7000. The protrusion must be facing down. Note the correct orientation of the Prusa ball holder assembly. PRUSA XL II Core XY & Back and XL Rear Panel AssemblyClick here to order your XL 3D printer!https://www. ⬢ Secure it with M3x20 screw. They finally sent me a new heat tile, new heat bed board, and cable. ⬢ Tighten the motor screws gently. ⬢ The printer's package contains a lubricant, which is intended for maintenance. Don't forget to have the idler in place (the screw has to go through it). It is The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. ⬢ Place your finger on the bearing and ensure it can rotate freely. ⬢ On the printer screen, go to Control -> Temperature and set the nozzle temperature to 250°C. MK3S+ / MK3. Spool holder Assembly. ⬢ Insert the new thermistor all the way into the heaterblock. ⬢ Philips PH2 screwdriver. Heatbed & Side panels assembly; 5. Its the dual tool variant. Additionally, the assembly process of the Prusa XL is quite involved despite being advertised as "semi-assembled", requiring a higher level of technical skill and time Step 9 Removing the hotend. The sensor is a Hall sensor, triggered by a mechanism composed of a spring, a magnet, and a ball. Step 4 Tools required for the printer preparation (not included) ⬢ The following tools are needed in the next chapter to prepare the printer, some of them were included with the printer: ⬢ Needle-nose or cutting pliers (to trim the zip ties) ⬢ Phillips screwdriver PH2. Make sure that the HEPA filter is already removed from the bag. The Original Prusa XL has been designed to allow a simple expansion to up to five toolheads. Place the nuts as deep as possible. ⬢ Attach the TC block lower assembly lock to the X-carriage and secure it with two M3x12bT screws from the front side. ⬢ Slide the second end of the rubber band onto the M3x8rT screw. Getting the necessary tools, 4. On the screen, navigate to Filament -> Unload Filament. Printer unboxing. 9A. 17’’ cubed) build volume, next-generation extruder, new hotend, segmented bed, and a tool changer! The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. There is a protrusion on the part. I got a DIY-assembly XL, and knew ahead of time that tightening all the various screws and bolts was critical to a reliably working machine. ⬢ Tighten the screw to fix the spool holder assembly in place using a 4 mm Allen key. ive already gone through the entire thing and gotta say its incredibly easy and im surprised how much is already assembled. The Prusa XL, while offering advanced features and large build volume, also comes with potential downsides. com. 05. See the picture. My XL may arrive next week. ⬢ Secure the position of the X-axis to the frame. The Original Prusa XL runs on the latest embedded 32-bit platform with support for ultra-fast printing thanks to the native implementation of Input Shaper and Pressure Advance. You won't need them for this manual. ⬢ Insert the xBuddy board into the xBuddy box. ⬢ Slide one end of the rubber band onto the M3x8rT screw. ⬢ Attach the connectors cover to the screws. ⬢ At the same time push the hotend cables behind the fan out of the extruder. com/product/original-prusa-xl-2/#a_aid=Jphuns Step 24 Assembling the top panel. Check your inbox! If you didn't receive the email, contact our support. ⬢ Insert the M5nEs nut into the front support extrusion (with the orange plastic cover). 17''×14. ⬢ Using a longer side of a TX 6 Torx key, gently tighten the grub screw while keeping the thermistor in position. ⬢ Push the hotend all assembly the way in. Original Prusa XL (Single-Tool) Last Post Info. ⬢ Push the hotend cable behind the heatsink fan up to the electronics. Do not move the printer before the replacement is finalized. ⬢ Loosen four screws securing the electronics cover. Combined with the next-generation extruder, Nextruder , and its Loadcell sensor, the system can deliver an always-perfect first layer across the entire print surface On the Prusa XL assembly, Step 7 (pink/purple step, second image) you have to get a hex wrench through sheet metal, into a plastic block with three tunnels, make sure you get the middle tunnel, connect to the screw, and then get that screw into a sliding aluminum bar on the middle hole. Front, left… Nov 18, 2021 · Hello everyone, here’s the BIG news many of you have been waiting for (some might say that Friday came a bit early). Heatbed & Side panels assembly, 5. All information you need to know to learn how to calibrate your 3D printer to achieve perfect prints. ⬢ Rotate the heaterblock as in the picture. g. ⬢ Against the flat surface, push the pin all the way into the plastic parts. ⬢ On the printer screen, navigate to Control ->Pick/Park Tool ->Pick tool, and select the tool that has the nozzle to be changed. Push it all the way to the right and tighten the screws. Front, left… Step 11 Assembling the X-end. Basic overview of your 3D printer and it's features, plus general Prusa Research info. Dec 13, 2023 · This video goes step-by-step through the assembly of the printable Prusa XL enclosure with doors. 😉 I’m happy to give you the first look at the Original Prusa XL, our upcoming large-scale CoreXY 3D printer with a 36×36×36 cm (14. Tool-changer assembly… Step 8 Inserting the hotend. ⬢ Insert the 3mm Allen key with the M4x12 screw through the assembled spool holder to the prepared hole in the spool-holder-base. ⬢ Secure the first base with two M3x8 screws. The color doesn't matter that much. ⬢ Slide the second base onto the rails. ⬢ Fix the position of the xBuddy board by inserting five Previously streamed on Twitch, this is the unboxing, assembly, calibration and start of the first on the new Original Prusa XL printer. Oct 27, 2023 · And the sad part XL toolchanger could be what separates prusa from all the other 3d printer manufacturers. The Nextruder is a standout component of Prusa Research's Original Prusa XL, fully-loaded in its own right. Do not remove the screw, a few turns are enough! Step 5 Installing the ToolChanger. Step 16 New dock assembly: nozzle seal. The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. Mind the correct orientation of motor cables. 37 comments. ⬢ Using your fingers gently twist the sleeve (not the cables) and create several wraps. Just another case of a wanna-be mechanical engineer, or a mechanical engineer, who has no concept of being on the assembly line and PRUSA lacking Q/A to look at assembly problems/procedures and correct them to improve yields. ⬢ Carefully turn the printer so that the side with the Wi-Fi antenna faces you. 5 Extruder mod (KIT) Step 5 Adding the spool holder rails. Additional extruders enable you to combine multiple materials and enjoy multi-colored printing with little to no waste. Prusa Nextruder sock (Optional) 4. Prusa Pro HT90. The printer can detect if any of its fans stop spinning. Step 5 Installing the ToolChanger. ⬢ Place the M3 nuts (2 pcs) into the traps on the left side of the extruder body. The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. ⬢ 3. ⬢ Insert the Hinge-lever into the Hinge-bracket-R. Use a reasonable force during the tightening. 17’’). Be careful that the springs and pins do not fall out when handling the parts. The remains of the filament must be warmed up slightly so that they can be removed more easily. ⬢ Move the extruder approximately to the center of the X-axis. The XL is built around a sturdy aluminum extrusion frame, which makes the XL stable and rigid. ⬢ Locate the hole for the nozzle seal. ⬢ Plug the filament sensor cable into its connector. ⬢ Insert the M3x12 screw using the 2. ⬢ Gently pull each PTFE tube back, this will push out the black collet in the side filament sensor and lock the tube. Step 1 Wrapping the cable bundle. Ensure the correct orientation of the part. Check assembly Use the hole to release the hotend. A few turns are enough for now. Heigh calibration will be done later after finishing the dock assembly. Through the hole in the rear metal sheet, check if the cable holder is lined up with Step 1 General information. 2. Wir fr Discount for XL owners: We sent emails about how to claim a discount voucher code. ⬢ Align the holes in both parts and push the pin 3 x 20 into the plastic parts. Here are the details. See the cutouts on the panel. This allows you to print massive objects quickly and with little to no waste. ⬢ Turn the printer so that you have the second motor on the top side. ⬢ Place the xl-dock-cable-router on the bottom metal sheet below the aluminum extrusion. ⬢ Slide both rails in the first base assembly, use the grooves. A high level of noise might attract nearby predators! ⬢ Spread the entire contents of the bag on a clean plate and arrange them according to the picture. However, it does not affect the procedure. ⬢ Lift the top panel all the way up and attach it to the top frame. First run; 1. ⬢ Remove the rubber band from the cable. Its high price tag may be a significant consideration for some users. Combined with the next-generation extruder, Nextruder , and its Loadcell sensor, the system can deliver an always-perfect first layer across the entire print surface Assembly manuals; Original Prusa XL Five-Head (Assembled) Original Prusa XL Five-Head (Assembled) 1. 9, and each tool of Original Prusa XL detects the presence of a filament and filament run-out. Before fully attaching it completely, center the holes in the board with the holes (columns) in the xBuddy box. ⬢ For the assembly, prepare a clean workbench with a space of at least 1 m x 1 m (40 in x 40 in). Introduction, 2. 17’’×14. ⬢ Connect the first Nextruder cable to the upper slot labeled DWARF 1. No need to remove them completely. Updated May 16, 2023. ⬢ Turn the X-end upside down. Cassette Buffer Assembly. 17'') and an optional toolchanger to operate up to 5 independent toolheads. Remove the cardboard box from the heatbed! ⬢ Plug the power cord to the printer and turn it ON. Step 31 Inserting the second motor cable. ⬢ Insert the motor cable in the extrusion. After assembly the device walked me through all the calibrations it needed to do for the first time and it passed everything. Ensure you have placed all nuts (from both sides of the body). 1. Do we know what material the included printed parts are made out of? The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. s. CoreXY & Back assembly; 4. Topics: 178 | Posts: 3,791 Step 6 Assembling the lid hinges. You mean the bolt as can be seen in assembly manual "Original Prusa XL Five-Head (Semi-Assembled), part 2-base-side-frame-assembly. Step 21 Preparing the spool holder. Note that you have to be logged in to have access to the spare parts section. ⬢ We're recommending a bright light above your workbench. Please note that the tools required for assembly are not included in the package - they can be purchased separately. 5) Adding the printer to Prusa Connect (XL firmware up to 4. Extruder & accessories assembly; 7. ⬢ Insert at once the tensioner, the pulley, and the belt as shown in the picture. 7. Step 11 Placing the printer. At the beginning of each assembly chapter is a list of the necessary tools. Aug 17, 2023 · Original Prusa XL Handbook - all you need to know about 3D… Step 21 Version B: Connecting the extruder cable. ⬢ From the front side, insert the top panel INSIDE the enclosure. Use the U-shaped groove in the part. Dust or plastic build-up can decrease their efficiency or even damage them. Dec 11, 2023 · RE: Crash detection false positive. prusa3d. Step 9 Reassembling side filament sensor. I reduced the accelerations to 6000 and the maximum feedrate for X and Y from 450 to 400 Step 3 Preparing the printer. Step 9 Mounting the motor and idler. I just received my XL yesterday. ⬢ Line up the screws in the TC block lower assembly lock with the blind holes in the X-carriage. The XL offers a true multi-material experience, giving you the option to The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. 5) You won't need them for this manual. Step 3 Extrusion alignment, picture 2 or Step 6 Left rear extrusion assembly, picture 2? Aug 11, 2023 · Luckily I did discover my issue. Align the rail with the edge of the base. 0mm Allen key. Do not remove the screw, a few turns are enough! ⬢ Carefully pull the hotend assembly out of the extruder. Engage the X-holder IN THE CENTER of the X-axis by the top smooth rod and then by the printer frame. Wenn ihr Fragen dazu habt, beantworten wir diese gerne in den Kommentaren. ⬢ Using the 2. Step 8 Still no sweets? ⬢ Carefully and quietly open the bag with the Haribo sweets. Make sure that two brackets are facing you and the cable is pointing to the left. 5mm Allen key, tighten the M3x22 screw. This will prevent the cables inside to slip out during the print. ⬢ Place the pulley bearing idler into the X-end and align holes on both parts. ⬢ Cardboard box at least 15 x 15 x 8 cm (e. ⬢ Attach the TC block upper assembly to the X-carriage from the top and secure it with The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. The exact position is not important at this point - we will Otherwise, it can be difficult to release the nozzle. ⬢ If the motor to replace is on the right side, turn the printer to the right side. ⬢ From the left, push the HEPA filter all the way into the Filter-Bracket. ⬢ Locate the hole in the heatsink from the bottom of the extruder and insert the hotend nub into the heatsink. In this section, you can find material guides, printer troubleshooting and general info about using your printer. ⬢ The perforations on the panel must be facing down (inside the enclosure). Apr 1, 2024 · After waiting almost 1 year I finally received my Prusa XL 5 Tool Head Pre-order! In this video I unbox it, assemble it, and review it. Oct 16, 2023 · For the price PRUSA is selling the XL for, they could have spent a few extra dineros for better bolts and torque scale. Step 12 Assembling the X-axis and smooth rods. ⬢ Secure the nozzle seal with a 2. ⬢ Twisting the sleeve will effectively shorten its length. The PRUSA XL 3-D printer semi-assembled will is reviewed and the assembly begun. See the correct orientation of the part. Push the cover to the right and remove it from the printer. If needed to adjust the screw. The orientation of the pulley doesn't matter. 7. by Shawn Frey. Before you start with Multi-Tool; 2. It provides a stable printing environment Step 10 Assembling the X-axis and smooth rods. No need to apply it during the assembly. Upon trying to print for the first time it would take a VERY long time to do the "nozzle cleaning" procedure which failed every time. ⬢ 2. If you have a Prusa hotend sock on the hotend, remove it. Getting the necessary tools, 3. Pulley Body Assembly. Introduction. ⬢ Insert the M4x12 screw on the longer side of the 3mm Allen key. ⬢ Grab the earthing cable and connect it to the PE connector on the xLCD. ⬢ Hold the hotend with your right hand. Step 10 Inserting the new thermistor. Base & Side frame assembly, 3. MK4 Nextruder mod. The package with the printer is heavy! Always ask another person for help with handling. The polycarb The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. ⬢ Before we proceed further, we need to twist the textile sleeve. May 16, 2023 · The Nextruder: Prusa XL Deep Dive. Thanks to high-quality stepper motors, linear rails, and energy-efficient heatbed with 16 individually controlled segments, the XL delivers great-looking 3D prints up to 36×36×36 cm (14. ⬢ Push each PTFE tube into its slot. 8. Avoid touching the HOT parts on the hotend. ⬢ Take a look at the X-carriage from the rear side. ⬢ Loosen two screws on the cover slightly. Still had intermittent failures on multiple seemingly random tiles. 3. ⬢ On the printer screen, go to Control -> Temperature -> Nozzle Temperature and using the knob set 250°C. In the meantime I am studying the assembly manual. For me, I don't seem to be getting any tension on the screw. Make sure the steel ball part is closer to the side of the heatsink. ⬢ Turn the printer to the left side if the motor to replace is on the left side. , company founded by Josef Prusa, one of the RepRap core developers. 0:00 Intro1:27 Unbox2: Assembly instructions for the Prusa XL single tool head semi assembled are online now. Sep 17, 2023 · I finally got my new Prusa XL with dual tool-heads in the mail. Well steps lost are mostly caused by high acceleration, not high speed. I got it assembled and have some very early impressions of it. Introduction; 2. Prusa Support had me get out a multimeter and check the PSUs, both of which are perfectly fine. Note that there is a protrusion on the spool-holder-mount, which fits into the groove in the extrusion. 5 mm Allen key. I have spent hours with Prusa Support to no avail. Sure enough, I screwed things up. In the following steps, we will need to heat up the nozzle. Feb 22, 2024 · How to replace the Hotend assembly (XL single-tool) Wi-Fi and PrusaLink setup (XL firmware up to 4. Tool-changer assembly; 6. The following steps will be the same for replacing the Z-axis motor on either side. After almost 2 years our 5 tool head @Prusa3D XL 5 tool head tool changer is FINALLY here! Let's open it up, assemble and get it printing! It will likely tak Jan 14, 2024 · I am also interested in a torque list. ⬢ Remove the x-carriage-cover from the X-carriage. Dec 24, 2023 · I've had the same issue from day one with this printer. Prusament box) The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. Labels guide, 5. General discussion, announcements and releases . CoreXY & Back assembly, 4. . ⬢ There is a protruding screw from the xl-dock-cable-router. Original Prusa XL Five-Head (Semi-Assembled) 1. ⬢ From the front of the printer, place the LCD assembly close to the lower front aluminum extrusion where are the LCD cables. ⬢ Wait at least 5 minutes. Step 4 Attaching the Nextruder docks. Attach the screw to the first screw hole on the long metal profile. 17'') and an optional toolchanger to operate up to 5 independent toolheads. ⬢ Insert the Torx TX 8 key all the way through the Tool Plate until it reaches the grub screw in the extruder. The XL offers a true multi-material experience, giving you the option to Jul 11, 2023 · Wir stellen euch den Orginal Prusa XL vor inklusive Zusammenbau und Review. Step 4 Installing the filament sensor. Eshop by Prusa Research a. The XL offers a true multi-material experience, giving you the option to The Original Prusa XL runs on the latest embedded 32-bit platform with support for ultra-fast printing thanks to the native implementation of Input Shaper and Pressure Advance. Mind the correct orientation. Base & Side frame assembly; 3. It is important to place the X-holder at the center of the frame and the X-axis. Printer set Step 24 Inserting the HEPA filter. Original Prusa XL Enclosure is an optional accessory which seamlessly integrates with the Original Prusa XL 3D printer. Make sure the pin is flush with the surface of the part. Step 7 Assembling the front corner. ⬢ M3x30 screws (2 pcs) ⬢ Mount the motor on the the extruder body as shown in the picture, double check proper orientation of the motor cables. ⬢ Torx T10 screwdriver. Since there's not much out t 1. ⬢ Insert the Prusa ball holder assembly into the heatsink. Jul 26, 2023 · Bed levelling failed. And to be honest if this was a polished machine it would be a valid option instead of idex machines since it could give you the option for further expansion down the road along with the fact that having multiple extruders doesnt compromise The Original Prusa XL is equipped with a hotend fan, and with a print fan. The TC-parking-plate has to face up with the bent part. So it doesn’t come with haribos? that is an incredibly short manual. All of the structural elements can be printed. We're selling Original Prusa 3D printers (incl. Guides. ⬢ All necessary parts are available in our eshop prusa3d. ⬢ Carefully slide the X-axis assembly onto the Z-axis smooth rods. ⬢ Slide the TC-parking-plate onto an M3x8rT screw. ⬢ This guide will take you through the replacement of the hotend fan on the Original Prusa XL. ⬢ Attach the spool holder assembly to the M5nEs nut on the printer. Preparing the upgrade kit, 2. Some parts might slightly differ. the key points for me in this thing are the super clean Step 9 Mounting the xBuddy board. It is recommended to place a cardboard pad under the side of the base to protect the workbench and the frame from scratch. However, that does not mean you should not check them during maintenance. the entire assembly is probably not gonna take more than an hour for the single extruder version. Nozzle seal The filament sensor equipped on the Original Prusa MK4, Original Prusa MK3. Some parts of the printer are dark and inadequate light could make a XL assembly. ⬢ Locate the xl-rear-cable-management-plug (cover) on the rear of the printer. Do not over-tighten, a few turns are enough for now. While I am a beta test The Original Prusa XL is a unique large-scale CoreXY 3D printer with a build volume of 36×36×36 cm (14. cyykjzpgmebtmcwofrsp